Çözüm • 3 Modül

From Order to Shipment: Production Flow

Digitize your production processes, boost efficiency, and increase profitability with Parsek Production Management (MES) solution. Specifically designed for SMEs.

14 gün ücretsiz Kart bilgisi yok 3+ modül entegre
Bu Çözümde Yer Alan Modüller
Manufacturing & BOM
Bills of material, work orders, work centers and end-to-end …
Inventory & Warehouse
FIFO and average costing, multi-unit conversions, reservatio…
Maintenance
Preventive plans, work orders and fault reports — keep equip…
⏱ 10 min read

Why do you need this solution?

For SMEs, managing production processes often feels like navigating a maze. From raw material input to final product output, each stage contains countless variables. Are your production plans constantly disrupted, your inventory either excessive or insufficient, and you can't predict when your machines will break down? Perhaps you struggle to track your skilled workers' daily performance or understand why overtime costs are rising.

Many SMEs still attempt to manage their production processes with Excel spreadsheets, paper forms, or disparate small software solutions. This leads to data loss, manual errors, and most importantly, wasted time. Does this scenario sound familiar: having to visit different departments to find out a single order's status, spending hours on inventory counts, failing to calculate costs accurately, and consequently, not clearly seeing your profit margins? The inability to monitor real-time status on your production floor can lead to missed delivery dates and customer dissatisfaction.

Delays in progress payment processes, payroll errors due to inaccurate attendance tracking, and uncontrolled material waste are issues that directly impact your business's profitability. In today's highly competitive market, every single cent and every minute holds immense value. Inefficiencies not only increase costs but also limit your growth potential. Wouldn't you want to illuminate these blind spots in your production processes and achieve a more efficient, more profitable structure?

These challenges encountered in production not only create operational disruptions but also hinder your ability to make strategic decisions. Seeing with accurate data which product is more profitable, how much return a machine investment will bring you, or which customer's order is a priority is vital for your business's future. This is precisely where a modern Manufacturing Execution System (MES) steps in, eliminating all these uncertainties and transforming your production processes from top to bottom.

How Parsek provides the solution?

Parsek ERP's Production Management (MES) solution unifies all the complexities of SMEs' production floors into a single platform, providing end-to-end control and visibility. With Parsek, you can now digitize every stage, from production planning to work order management, inventory tracking to quality control, minimizing manual errors. Thanks to real-time data flow, you can instantly monitor the performance of every machine and personnel on your production floor, quickly identify bottlenecks, and intervene.

With its flexible structure, Parsek adapts to the needs of different industries and production types (mass production, make-to-order, project-based production). You can easily define your production recipes and automate your Material Requirements Planning (MRP). This way, you optimize your inventory levels, avoid unnecessary costs, and prevent production interruptions. Thanks to Parsek's integrated structure, production data is directly synchronized with your finance, accounting, and sales modules; thus, your progress payment, attendance tracking, and general cost analyses are performed much more accurately and quickly.

Increasing efficiency and reducing costs on the production floor is no longer a dream with Parsek. By digitizing your work orders, you prevent paper waste, and by standardizing production steps, you improve quality. Thanks to Parsek's detailed reporting and analysis tools, you can evaluate your past performance and make more informed decisions for the future. In short, with Parsek, you simplify and accelerate your production processes, enhancing your business's competitive power.

What's included in this solution?

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Production Planning and Scheduling

Ensures real-time tracking and optimization of your production plans. With Parsek, you can create production plans based on orders or stock, and schedule to utilize your resources most efficiently. This increases your adherence to delivery dates and boosts customer satisfaction.

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Work Order Management

Digitizes the entire process from the creation to the completion of production orders. Through Parsek, you can define work orders, specifying which product, when, in what quantity, and through which stages it will be produced. By tracking the status of work orders instantly, you can easily monitor production progress.

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Recipe and Inventory Management

Allows you to define detailed recipes (Bills of Material - BOM) for every product manufactured. Parsek enables you to easily manage changes in recipes and perform Material Requirements Planning (MRP) based on these recipes. This way, you procure the right amount of material at the right time, reducing your inventory costs and preventing production interruptions.

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Capacity and Resource Planning

Effectively manages the current capacity of your machines, workforce, and other production resources. With Parsek, by seeing which machine is idle and when, and which personnel is working on which task, you can balance your production load and prevent bottlenecks. This increases your production efficiency and shortens your delivery times.

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Quality Control

Ensures you maintain quality standards at every stage of your production processes. Parsek helps you define quality control points from raw material input to final product output, record test results, and manage non-conformities. This way, you guarantee your product quality and reduce customer complaints.

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Cost Accounting and Progress Payment Tracking

Allows you to calculate your production costs in detail. Parsek accurately determines product costs by collecting all cost elements such as raw materials, labor, and general manufacturing expenses. For businesses engaged in project-based production, it simplifies progress payment processes, ensuring the tracking of completed work and used materials.

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Attendance and Performance Tracking

Enables you to monitor your production floor personnel's working hours, performance, and efficiency. Parsek records time spent based on production orders, forming the basis for accurate attendance tracking and payroll calculations. This way, you can optimize your labor costs and increase personnel efficiency.

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Maintenance Management

Manages planned and breakdown maintenance for your production machines and equipment. With Parsek, you can create maintenance schedules, manage maintenance orders, and minimize machine downtime. This reduces production interruptions and extends the lifespan of your equipment.

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Data Collection and Reporting

Collects real-time data from the production floor and transforms this data into meaningful reports. Parsek allows you to monitor critical metrics such as Overall Equipment Effectiveness (OEE), scrap rates, and production time. Through detailed reports, you can identify strengths and weaknesses in your production processes and make strategic decisions.

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Comparison — Manual vs Parsek

Process Manual/Excel Parsek
Production Planning Estimated, manual updates, risk of incorrect data entry, delays. Real-time, automatic scheduling, Material Requirements Planning (MRP) integration.
Inventory Tracking Periodic counts, inaccurate stock levels, overstock or understock, difficulty in scrap control. Instant inventory tracking, minimum/maximum level alerts, automated scrap management.
Work Order Management Paper-based, difficult to track, delays in approval processes, lost work orders. Digital work orders, stage-based tracking, instant status updates, centralized access.
Cost Calculation Challenging and time-consuming, inaccurate costs, inability to clearly see profit margins, issues with progress payments. Automated cost collection, accurate product cost, instant profitability analysis, easy progress payments.
Quality Control Manual records, difficulty in backward traceability, increase in product returns. Digital quality control points, test results recording, easy traceability, error prevention.
Reporting and Analysis Manual data collection, outdated reports, uncertainty in decision-making processes. Real-time, automated reports, interactive dashboards, data-driven decision making.

Typical Use Cases

Scenario 1: Make-to-Order Machine Manufacturing SME

Consider a machine manufacturer. Each order is produced with a different configuration according to the customer's specific requests. In a manual system, a separate Excel spreadsheet was created for each new order, Bills of Material (recipes) were updated manually, and production stages were tracked with paper forms. This led to incorrect material orders, production delays, and errors in cost calculations. With Parsek, a customized work order is quickly created for each new order. Recipes are dynamically updated, and Parsek automatically performs material requirements planning, ensuring the supply of the right parts at the right time. Each stage on the production floor is recorded via tablets, allowing managers to instantly see which machine is at which stage and how much time each personnel has spent. Progress payment processes are automatically calculated based on completed production stages, providing transparency and speed in customer invoicing.

Scenario 2: Food Manufacturing SME

A bakery products manufacturer produces hundreds of different product varieties daily and must optimize inventory management for products with limited shelf life. In the old system, production planning was based on estimates, which sometimes led to overproduction and waste, and sometimes to underproduction and missed sales. Thanks to Parsek's Production Management module, optimized production plans are created based on past sales data and demand forecasts. Since detailed recipes for each product are defined in Parsek, raw material requirements are automatically calculated, and inventory levels are monitored instantly. Quality control processes are digitally recorded for each batch, ensuring end-to-end product traceability. The attendance tracking system accurately monitors how much time bakers and other employees spend on each production batch, simplifying payroll calculations. This reduces scrap rates, lowers inventory costs, and guarantees product freshness.

Scenario 3: Textile Apparel Manufacturer

A textile apparel company produces various clothing models for different customers. When products passing through many stages such as cutting, sewing, ironing, and packaging were tracked manually, it remained unclear which order was at which stage or how much workload each workshop had. With Parsek, a work order is created for each order, and this work order is divided into sub-work orders according to production stages. Fabric inventories are tracked instantly via Parsek, preventing production stoppages due to incorrect cuts or missing materials. Since the capacity of each sewing line and ironing table is defined in Parsek, the workload is evenly distributed, and bottlenecks are prevented. Employee performance and completed tasks are tracked with the attendance system, allowing for efficiency analyses. Thanks to this integrated approach, delivery times are shortened, production costs are reduced, and customer satisfaction increases.

Expected Benefits

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  • Up to 25% Increase in Production Efficiency: Resource utilization is optimized with automatic planning and real-time tracking.
  • Up to 15% Reduction in Inventory Costs: Unnecessary inventory is prevented through accurate material requirements planning and instant stock tracking.
  • 60% Reduction in Manual Error Rate: Human-induced errors are minimized with digitized processes and data entry automation.
  • Shorter Delivery Times: Orders are delivered more punctually with instant detection and rapid intervention for production bottlenecks.
  • More Accurate Cost Analysis: Product profitability becomes clear, and progress payments are calculated correctly with the complete collection of all production costs.
  • Improved Product Quality and Traceability: The rate of faulty products decreases, and traceability in recall situations becomes easier with the digitization of quality control processes.
  • Data-Driven Strategic Decisions: More informed steps are taken for your business's future thanks to detailed reporting and analysis tools.

Frequently Asked Questions

How long does the implementation process for Parsek Production Management (MES) solution take?

The implementation process varies depending on your business's size, existing infrastructure, and customization needs. It typically ranges from a few weeks to several months. Our expert team guides you throughout the process and provides all necessary support for a smooth transition. As Parsek is a cloud-based solution, physical installation requirements are minimal, which speeds up the process.

Can Parsek integrate with our existing ERP or accounting software?

Yes, Parsek has strong integration capabilities. We can seamlessly integrate with your existing ERP or accounting software. This ensures that your production data works in sync with your other business processes like finance, sales, and inventory, providing data consistency and eliminating redundant data entry.

What is the cost of Parsek MES solution for SMEs?

The cost of Parsek varies depending on your business's number of users, required modules, and level of customization. Thanks to our flexible licensing models, we can offer a solution suitable for every SME's budget. To receive a detailed price quote, you can contact us, and we can create a customized solution package for your needs.

Can production floor employees easily use Parsek? Do you provide training support?

Parsek is designed with a user-friendly interface. We provide comprehensive training and user manuals to ensure your production floor employees can easily adapt. If needed, we offer on-site or remote training to ensure your team uses Parsek most efficiently.

Can Parsek adapt to different production types (mass, make-to-order, project-based)?

Absolutely. Parsek ERP's Production Management module is designed with a flexible structure to adapt to a wide range of production types, from mass production to make-to-order, and even for SMEs engaged in project-based production. It can be configured according to your business's specific needs and helps you manage your processes optimally.

Get Started Today

End inefficiencies and lack of control in your production processes. With Parsek's Production Management (MES) solution, digitize your production floor, reduce your costs, increase your efficiency, and gain a competitive advantage. Take the first step to shape the future of manufacturing today.

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